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an-016e rev.1.2 april-2011 1 fa5590n,FA5591n fuji electric co., ltd. http://www.fujielectric.co.jp/products/semiconductor/ fuji power supply control ic power factor correction fa5590 FA5591 application note april-2011 fuji electric co.,ltd
an-016e rev.1.2 april-2011 2 fa5590n,FA5591n fuji electric co., ltd. http://www.fujielectric.co.jp/products/semiconductor/ 1. this data book contains the product specifications, characteristics, data, materials, and structures as of april 2011. the contents are subject to change without notice for specification changes or other reasons. when using a product listed in this data book, be sure to obtain the latest specifications. 2. all applications described in this data book exemplify the use of fuji?s products for your reference only. no right or license, either express or implied, under any patent, copyright, trade secret or other intellectual property right owned by fuji electric co., ltd. is (or shall be deemed) granted. fuji makes no representation or warranty, whether express or implied, relating to the infringement or alleged infringement of other?s intellectual property rights which may arise from the use of the applications described herein. 3. although fuji electric is enhancing product quality and reliability, a small percentage of semiconductor products may become faulty. when using fuji electric semiconductor products in your equipment, you are requested to take adequate safety measures to prevent the equipment from causing a physical injury, fire, or other problem if any of the products become faulty. it is recommended to make your design fail-safe, flame retardant, and free of malfunction. 4. the products introduced in this data book are intended for use in the following electronic and electrical equipment which has normal reliability requirements. ? computers ? oa equipment ? communications equipment (terminal devices) ? measurement equipment ? machine tools ? audiovisual equipment ? electrical home appliance ? personal equipment ? industrial robots etc. 5. if you need to use a product in this data book for equipment requiring higher reliability than normal, such as for the equipment listed below, it is imperative to contact fuji electric to obtain prior approval. when using these products for such equipment, take adequate measures such as a backup system to prevent the equipment from malfunctioning even if a fuji?s product incorporated in the equipment becomes faulty. ? transportation equipment (mounted on cars and ships) ? trunk communications equipment ? traffic-signal control equipment ? gas leakage detectors with an auto-shut-off feature ? emergency equipment for responding to disasters and anti-burglary devices ? safety devices 6. do not use products in this data book for the equipment requiring strict reliability such as (without limitation) ? space equipment ? aeronautic equipment ? atomic control equipment ? submarine repeater equipment ? medical equipment 7. copyright ? 1995 by fuji electric co., ltd. all rights reserved. no part of this data book may be reproduced in any form or by any means without the express permission of fuji electric. 8. if you have any question about any portion in this data book, ask fuji electric or its sales agents before using the product. neither fuji nor its agents shall be liable for any injury caused by any use of the products not in accordance with instructions set forth herein. warning
an-016e rev.1.2 april-2011 3 fa5590n,FA5591n fuji electric co., ltd. http://www.fujielectric.co.jp/products/semiconductor/ contents 1. description ????????? 4 2. features ????????? 4 3. outline ????????? 4 4. types of fa5590/91 ????????? 4 5. block diagram ????????? 5 6. pin assignment ????????? 5 7. ratings and characteristics ????????? 6 - 8 8. characteristic curves ????????? 9 - 10 9. outline of circuit operation ????????? 11 - 12 10. description of each circuit block ????????? 13 - 15 11. descriptions of use for each pin ????????? 16 - 20 12. advice for design ????????? 20 - 21 13. example of application circuit ????????? 21 note ? the contents are subject to change without notice for specification changes or other reasons. ? parts tolerance and characteristics are not defined in all application described in this date book. when design an actual circuit for a product, you must determine parts tolerance and characteristics for safe and economical operation.
an-016e rev.1.2 april-2011 4 fa5590n,FA5591n fuji electric co., ltd. http://www.fujielectric.co.jp/products/semiconductor/ 1. description fa5590/FA5591 is power-factor correction converter ic operating in critical conduction mode. it realizes low power consumption by using high voltage cmos process. it is equipped with many fault protection functions such as fb short-circuit detection circuit which stops the operation when abnormal output voltage is detected. 2. features ? very low standby power by disusing input voltage detection resistors ? high-precision over current protection 0.6v 5% ? improved power efficiency at light load due to maximum frequency limitation ? no audible noise at startup soft-startup and soft-ovp functions ? low current consumption by cmos process start-up : 80a(max.), operating : 2ma(typ.) ? enabled to drive power mosfet directly output peak current, source : 500ma, sink : 1000ma ? open/short protection at feedback (fb) pin ? under-voltage lockout fa5590: 9.6v on / 9v off FA5591:13v on / 9v off ? overvoltage protection ? restart timer ? standby function ? 8-pin package (sop) 3. outline sop-8 1 8 4 5 0.18 0.08 0 . 6 5 0 . 2 5 1.27 0.4 0.1 4.9 6 0 . 2 3 . 9 0 8 0 . 2 0 + 0 . 1 0 - 0 . 0 5 1 . 8 m a x 4. type of fa5590/91 type startup threshold package fa5590n 9.6v(typ.) sop-8 FA5591n 13v(typ.) sop-8
an-016e rev.1.2 april-2011 5 fa5590n,FA5591n fuji electric co., ltd. http://www.fujielectric.co.jp/products/semiconductor/ 5. block diagram s p o v p d e l a y + - 6. pin assignment 1 2 3 4 8 7 6 5 outvcc gnd is fb comp rt rtzc pin no. pin symbol function description 1 fb feedback voltage input input for monitoring pfc output voltage 2 comp compensation output of error amplifier 3 rt set maximum on time set maximum on time by connecting resistor 4 rtzc set delay time set delay time of turn-on from zero-cross timing by connecting resistor 5 is current sense input input for sensing current 6 gnd ground ground 7 out output output for driving a power mosfet 8 vcc power supply power supply for ic 1.8ua
an-016e rev.1.2 april-2011 6 fa5590n,FA5591n fuji electric co., ltd. http://www.fujielectric.co.jp/products/semiconductor/ 7. ratings and characteristics the contents are subject to change without notice. when using a product, be sure to obtain the latest specifications. (1) absolute maximum ratings item symbol ratings unit total power supply and zener current icc+iz 15 ma supply voltage vcc 28 v output current sink source io +1000 -500 ma ma input voltage (fb) vinfb -0.3 to 5 v input voltage (is) vinis -5 to 0.3 v power dissipation pd 400 mw operating ambient temperature ta -40 to +105 c operating junction temperature tj +150 c storage temperature tstg -40 to +150 c maximum dissipation curve (2) recommended operating conditions item symbol min typ max unit supply voltage vcc 10 12 26 v r t p i n r e s i s t a n c e r r t 2 0 8 2 1 5 0 k r t z c p i n r e s i s t a n c e r r t z c 0 4 7 1 5 0 k i s p i n f i l t e r r e s i s t a n c e r i s f - - 1 0 0 package thermal resistor j - a = 3 1 2 c / w j - = 72c/w -40 25 105 150 400mw S p ? ta( ) ambience temperature ta (c) m a x i m u m d i s s i p a t i o n p d ( m w )
an-016e rev.1.2 april-2011 7 fa5590n,FA5591n fuji electric co., ltd. http://www.fujielectric.co.jp/products/semiconductor/ (3)electrical characteristics (unless otherwise specified, ta=25c vcc=12v r r t = 8 2 k r r t z c = 5 6 k ) error amplifier (fb,comp pin) item symbol condition min typ max unit voltage feedback input threshold vfb 2.465 2.500 2.535 v line regulation regline vcc=10v to 26v -20 -10 - mv temperature stability vdt tj=-30c to +85c 0.5 mv/c transconductance gm 50 75 100 mho output current io source:v(fb)=1.0v sink:v(fb)=4.0v 20 -30 40 -50 60 -70 a ramp oscillator (rt pin) item symbol condition min typ max unit maximum on range tonmax v(comp)=5.0v v(fb)=vfb 20 26 32 us maximum on range (soft start) tonmax_ soft-start v(comp)=5.0v v(fb)=1.0v 20 us maximum oscillating frequency fmax v(comp)=1.0v 300 360 420 khz rt output voltage vrt 0.90 1.15 1.40 v pwm comparator (comp pin) item symbol condition min typ max unit input threshold voltage vthcomp 0.6 0.7 0.8 v soft start (fb pin) item symbol condition min typ max unit soft start cancellation voltage vthsoft v(comp)=5.0v ton>tonmax*90% 0.95vfb v overvoltage comparater (fb pin) item symbol condition min typ max unit vsovph v(fb)=2.5v 3.0v 1.070*vfb 1.09*vfb 1.105*vfb v vsovpl v(fb)=3.0v 2.5v 1.025*vfb 1.045*vfb 1.065*vfb v static ovp threshold voltage vsovphys vsovph-vsovpl 0.020*vfb 0.040*vfb 0.060*vfb v dynamic ovp threshold voltage vdovp v(fb)=2.5v 3.0v ton=tonmax*70% 1.025*vfb 1.050*vfb 1.075*vfb v fb short comparator (fb pin) item symbol condition min typ max unit input threshold voltage vthfb 0.1 0.3 0.5 v pull-up current ipullup v(fb)=2.5v 1.2 1.8 2.4 a current sense comparator (is pin) item symbol condition min typ max unit is threshold voltage vthis -0.58 -0.60 -0.62 v is threshold voltage temperature characteristics vthisdt tj=-30c to +85c -1.5 1.5 % output delay tphl - 200 500 ns zero current detection voltage vzcd -15.0 -10.0 -5.0 mv zero current detection delay tzcd 1.0 1.5 2.0 us rtzc output voltage vrtzc 0.90 1.15 1.40 v
an-016e rev.1.2 april-2011 8 fa5590n,FA5591n fuji electric co., ltd. http://www.fujielectric.co.jp/products/semiconductor/ output (out pin) item symbol condition min typ max unit output voltage (l) vol isink=200ma - 1.2 3.3 v output voltage (h) voh isouce=200ma 7.8 8.4 v output rise time tr cl=1.0nf - 50 120 ns output fall time tf cl=1.0nf - 25 100 ns restart timer item symbol condition min typ max unit delay time tdly 20 s low voltage protection (vccpin) item symbol condition min typ max unit fa5590 8.6 9.6 10.6 v on threshold voltage von FA5591 11.5 13 14 v off threshold voltage voff 8 9 10 v fa5590 0.3 0.6 0.9 v hysteresis width vhysvcc FA5591 3.0 4.0 5.0 v all devices (vccpin) item symbol condition min typ max unit start-up current istart vcc=von-0.1v - - 80 a operating current icc - 1.5 3.0 ma dynamic orerating current iop cl=1.0nf - 2.0 4.0 ma standby current istb vfb=0v - 30 60 ua
an-016e rev.1.2 april-2011 9 fa5590n,FA5591n fuji electric co., ltd. http://www.fujielectric.co.jp/products/semiconductor/ 8. characteristics curves unless otherwise specified, ta=25c and vcc=12v) ??????? ????? ?R (vfb) vs ??R (vcc) 2.47 2.48 2.49 2.50 2.51 2.52 2.53 10 15 20 25 30 vcc [v] v f b [ v ] ??????? ????? ?R (vfb) vs ???????? ? (t ) 2.47 2.48 2.49 2.5 2.51 2.52 2.53 2.54 2.55 -50 0 50 100 150 t [ ] v f b [ v ] fb??????? (ipullup) vs. ??R (vcc) 0.5 1 1.5 2 2.5 3 10 15 20 25 30 vcc [v] i p u l l u p [ u a ] fb??????? (ipullup) vs. ???????? ? (tj) 0 0.5 1 1.5 2 2.5 3 -50 0 50 100 150 tj [ ] i p u l l u p [ u a ] ??????? ? ????????(gm) vs. ???????? ? (tj) 50 60 70 80 90 100 -50 0 50 100 150 tj [ ] g m [ u m h o ] error amplifier voltage feedback input threshold(vfb) vs. supply voltage(vcc) error amplifier voltage feedback input threshold(vfb) vs. junction temperature(tj) fb pull-up current(ipullup) vs. supply voltage(vcc) fb pull-up current(ipullup) vs. junction temperature(tj) error amplifier transconductance(gm) vs. junction temperature(tj)
an-016e rev.1.2 april-2011 10 fa5590n,FA5591n fuji electric co., ltd. http://www.fujielectric.co.jp/products/semiconductor/ is???? ?R (vthish) vs. ???????? ? (tj) -620 -610 -600 -590 -580 -50 0 50 100 150 tj [ ] v t h i s [ v ] k (fmax) vc rt ?? (rrt) 0 100 200 300 400 500 600 700 10 30 50 70 90 110 130 150 rrt[k ] f m a x [ k h z ] ??? ?W (tzcd) vs. rtzc ?? (rrtzc) 0 0.5 1 1.5 2 2.5 3 3.5 4 0 20 40 60 80 100 120 140 160 rrtzc [k ] t z c d [ u s ] ?????? istb) vs. ??R (vcc) 0 20 40 60 80 100 120 10 15 20 25 30 vcc [v] i s t b [ u a ] ?? (tonmax) vs. rt ?? (rrt) 0 5 10 15 20 25 30 35 40 45 10 30 50 70 90 110 130 150 rt resistance [k ] t o n m a x / s o f t [ u s ] ` g ` current sense comparator maximum threshold(vthis) vs. supply voltage(vcc) maximum on-range(tonmax) vs. rt resistance(rrt) at soft start after soft start maximum oscillating frequency(fmax) vs. rt resistance(rrt) zero current detection delay(tzcd) vs. rtzc resistance(rrtzc) standby current(istb) vs. supply voltage(vcc)
an-016e rev.1.2 april-2011 11 fa5590n,FA5591n fuji electric co., ltd. http://www.fujielectric.co.jp/products/semiconductor/ 9. outline of circuit operation this ic is a power-factor correction converter utilizing a boosting chopper, operating in critical mode. hereinafter is outline of the operation consisting of switching operation and power-factor correction operation using the circuit diagram shown in fig. 1. (1) switching operation this ic performs the switching operation in the critical mode applying self-oscillation without using an oscillator. fig. 2 shows the outline of waveforms of the switching operation in steady state. the operation is as follows. t1. q1 turns on, the current through inductor (l1) rises from zero. at the timing of q1 on, vramp; output of ramp generator states to rise. t2. vramp and vcomp; output of the error amplifier are compared by the pwm comparator, and when vramp>vcomp, q1 turns off and the output of the ramp generator drops. when q1 turns off, the voltage across l1 inverts and the current through l1 decreases while the current is supplied to the output side through d1. t3. the current through l1 is detected by is terminal, and when the current becomes zero, the output of the current detection comparator becomes high to turn on q1 after delay given by the delay circuit, thus moving to the next switching cycle (t1). by repeating the operations of t1 ~ t3, the switching in critical mode is continued. with the power-factor correction circuit in the critical mode, the switching frequency is always changing due to instantaneous values of the ac input voltage. the switching frequency also changes when the input voltage or load changes. fig.1 block diagram of operating circuit ac iin i l1 l1 c1 q1 vds rs d1 5 7 2 1 out fb 2.5v erramp comp zcd.comp ocp.comp r s q is -0.6v vo fa5590/91 timer sp ovp uvlo -10mv pwm.comp delay ramp osc 3 4 restart restart rt rtzc out (q1 gate) q1 vds i l1 vramp pwm.comp. output (reset) zcd.comp. output (set) t1 t2 t3 vcomp t1 fig. 2 switching operation, waveforms
an-016e rev.1.2 april-2011 12 fa5590n,FA5591n fuji electric co., ltd. http://www.fujielectric.co.jp/products/semiconductor/ (2) power-factor correction operation as explained in the switching operation, the current flowing through the inductor repeats in triangular waveforms. the mean value (il 1(mean)) of the triangular wave current becomes 1/2 of the peak value (il 1(peak)). (fig. 3) by controlling to make outline linking the peak of the inductor current to sine wave and removing switching ripple current, the smoothed current flowing from the ac input power source has sine wave shape. fa5590/FA5591 uses fixed on time control shown in fig. 4. this control determines the on time of the output of ic (gate drive signal for power mos) with combination of the error amplifier output and saw tooth wave. while the load is constant, the output of the error amplifier is constant, and on time also stays constant. since an inclination of inductor current depends on input voltage (an inclination of inductor current is proportional to input voltage) and on time is constant, the outline linking the peak of the inductor current becomes same ac waveform as the input voltage, which enables power-factor correction operation. fig.3 outline of inductor and ac input current i l1 i l1(peak) i l1(mean) =1/2 i l1(peak) i l1 i in 2 i in(peak) i in(peak) c1 ? enlarged filtered the high frequency content by c1 fig.4 fixed on time control ` mosfet gate power mos ( R ) ` ? ( ? ? ) ? ( ) ` R ? ac ( ) ` ? R input voltage error amplifier output inductor current outline linking the peak of the inductor current when the inductor current goes down to zero, power mos turns on and saw tooth wave starts to rise while the output of the error amplifier is constant and load is constant, on time stays constant (fixed on time control) average waveform of the inductor current outline linking the peak of the inductor current has the same waveform of the input voltage (power factor correction operation)
an-016e rev.1.2 april-2011 13 fa5590n,FA5591n fuji electric co., ltd. http://www.fujielectric.co.jp/products/semiconductor/ 10. description of each circuit block (1) error amplifier the error amplifier is to make the output voltage constant with feedback control. for this ic, a transconductance type is used for the error amplifier. the non-inverting input terminal is connected to internal reference voltage of 2.5v (typ.). the inverting input terminal is fed with output voltage of the power-factor correction converter, and normally use divided voltage with resistors. to the inverting input, internal constant current source o f 1 . 8 a i s c o n n e c t e d f o r f b o p e n d e t e c t i o n f u n c t i o n . the output of the error amplifier (comp) is connected to the pwm comparator and controls the on time of the out output. the output voltage of pfc contains much of ripple of frequency 2 times ac power line (50 or 60hz). when this ripple component becomes largely appears in the output of the error amplifier, the power-factor correction converter does not stably operate. in order to obtain the stable operation, connect capacitors and a resistor at pin no. 2 (comp) as shown in fig.5. (2) soft start circuit fa5590/91 is equipped with soft start function to suppress rushing startup and overshoot of output voltage when starting. the soft start circuit works after uvlo and standby is released and before the soft start cancellation voltage is exceeded. in the meantime, the soft start function restricts the startup speed of the output voltage by limiting the maximum on time to about 80% when the fb terminal voltage is lower than the reference voltage. (fig. 6) the on time limited by the soft start is cancelled when the fb terminal voltage becomes higher than the soft start cancellation voltage. (3) overvoltage protection circuit (ovp) this circuit is to limit the voltage when the output voltage of the power-factor correction converter exceeds the set value. when this ic starts up or load changes sharply, the output voltage of the converter may exceed the set value. in such a case, this protect circuit works to control the output voltage. fa5590/91 has dynamic ovp function to narrow the on tme when the fb terminal voltage becomes above 2.5v, and static ovp function to stop the output when it becomes higher than 1.09 times the reference voltage. normally the voltage of the fb terminal is 2.5v, approximately same as the reference voltage of the error amplifier. when the output voltage rises due to starting up or sharp load changes and the voltage of the fb terminal becomes higher than 2.5v, the on time narrows by the dynamic ovp function. when the voltage further rises and exceeds the comparator reference voltage, output voltage of the comparator(ovp) inverts to stop the out pulse.(fig. 7) when the output voltage turns below 1.05 times the reference voltage, the out pulse resumes. fig.6 maximum on time at soft start fig.7 on time at overvoltage fig.5 error amplifier circuit 80% 100% fb R vfb (2.5v) vfb*0.95 maximum on time vf voltage vfb*1.05 70% 100% fb R vfb (2.5v) vfb*1.09 on time vf voltage 1 comp erramp vref(2.5v) fb vout r1 r2 1.8ua c3 2 c4 c5 r3 ramp osc pwm comp out f/ f
an-016e rev.1.2 april-2011 14 fa5590n,FA5591n fuji electric co., ltd. http://www.fujielectric.co.jp/products/semiconductor/ (4) fb short-circuit/open detection circuit (standby circuit) in the pfc circuit of booster type, if feedback voltage is not properly provided to the fb terminal due to short-circuit or open-circuit around r1, r2, the error amplifier cannot control the constant voltage and the output voltage abnormally rises. in such a case, the overvoltage protection circuit also cannot operate because the detection of the output voltage is abnormal. to avoid such situation, this ic is equipped with fb short-circuit detection circuit. this circuit is composed of the reference voltage of 0.3v (typ.) and comparator (sp), and when the input voltage of the fb terminal becomes 0.3v or lower due to such trouble as short-circuit of r2 or opening of r1, the output of the comparator (sp) inverts to stop the output of the ic and the ic stops operation resulting in standby state. once the voltage of the fb terminal decreases to almost zero and the output of the ic stops, and then when the voltage of the fb terminal returns to 0.3v or higher, the ic resumes from the standby state and the out pulse restarts. when the connection between the fb terminal and the node of voltage dividing resistors is broken, the fb terminal voltage is forcefully r a i s e d b y t h e i n t e r n a l c o n s t a n t c u r r e n t s o u r c e o f 1 . 8 a c o n n e c t e d t o t h e fb terminal. since the error amplifier output (comp) voltage decreases as the fb terminal voltage rises, the output voltage decreases or out output is stopped. (5) ramp oscillating circuit the ramp oscillating circuit receives signal from the zero current detection circuit or restart circuit, and outputs the set signal of f/f for out output and saw tooth wave signal for deciding the duty of the pwm comparator. (5-1) maximum frequency limiting the switching frequency of pfc in the critical mode has characteristic to rise at light load. fa55901/91 has the maximum frequency limiting function to improve the efficiency at light load and limits the switching frequency to fmax (hz). (fig. 10) the maximum frequency fmax depends on the resistance connected between the rt terminal and gnd. when the switching frequency is lower than fmax, the zero level of the inductor current is detected and mosfet is turned on after the zero current detection delay tzcd to adjust turning on take place at the bottom of vds wave, as shown in fig. 11. in case of light load where the switching frequency is limited to fmax, the zero level of the inductor current is detected and no turn-on occurs after the zero current detection delay, but turn-on occurs at the cycle of 1/fmax, as shown in fig. 12. (6) current detection circuit the current detection circuit is composed of zero current detection and overcurrent detection. (fig. 9) (6-1) zero current detection circuit this ic performs the switching operation by self-oscillation in critical mode instead of the oscillator with the fixed frequency. the zero current detection circuit zcd. comp detects that the inductor current becomes zero to perform the critical mode operation. with the zero current detection, the voltage across the current detection resistor rs connected to the gnd line is fed to the is terminal, and it is compared by the zero current detection comparator, and when it becomes -4mv or more, the inductor current is regarded as zero level. when the zero level is detected, the delay tzcd is generated by the zero cross delay detection circuit, and then set the f/f for out to make fig.8 fb pin circuit fig.9 current detection circuit fig.10 maximum frequency limiting ? sw fmax switching frequency load 1 comp sp ovp erramp vref(2.5v) vthfb(0.3v) vsovp(1.09*vref) fb vout r1 r2 ramp osc vdovp(1.05*vref) 1.8ua short c3 5 l1 d1 c1 q1 c2 is 100mv ocp.comp zcd.comp rs 20mv c6 r4 1.4k 21.9k 46.7k 1.5v delay ramp osc 3 4 c8 r6 c7 r5 rtzc rt out f/f pwm comp ocp
an-016e rev.1.2 april-2011 15 fa5590n,FA5591n fuji electric co., ltd. http://www.fujielectric.co.jp/products/semiconductor/ mosfet turn on. (6-2) overcurrent detection protective circuit the overcurrent detection protective circuit detects the inductor current and protects mosfet by turning off the out output when it becomes higher than a set current level. with the overcurrent detection, the voltage across the current detection resistance rs connected to the gnd is fed to the is terminal, and when the is terminal voltage compared by the overcurrent detection comparator becomes lower than -0.6v, it is regarded as overcurrent state. when the overcurrent is detected, the f/f for out output is reset to make mosfet turn off. (7) zero cross delay time setting circuit vds between the drain and the sources of the mosfet starts oscillating through resonance of l1 and the parasitic capacitor component on the circuit just before the mosfet turns on. when the proper value of rtzc, the turn on timing of mosfet can be adjusted at the bottom of the voltage oscillation. this makes it possible to minimize the switching loss and the surge current generated at the turn-on. (fig. 13) when the rtzc is smaller, the turn-on timing becomes earlier, and vice versa. (fig. 14) since the optimum value of this rtzc changes depending on the circuit and input/output conditions, tuning up is required so as to achieve an optimum state while evaluating the operation with actual circuit. (8) restart timer this ic utilizes self oscillation instead of the oscillator with fixed frequency, and in the steady operation, it turns on mosfet with a signal from the zero current detector. but in start up or light load condition, a trigger signal is required for starting up or stable operation. this ic is provided with a restart timer, and when the output of ic c o n t i n u e s t u r n o f f f o r 2 0 s o r m o r e , t h e t r i g g e r s i g n a l i s a u t o m a t i c a l l y generated. this signal can realize stable operation even when starting up or the load is light. (9) under voltage lock out (uvlo) uvlo is equipped to prevent circuit malfunction when supply voltage drops. when the supply voltage rises from zero, the operation starts at 9.6v (typ.) for fa5590 and 13v (typ.) for FA5591. when the supply voltage decreases after the operation starts, either part number stops the operation at 9v (typ.). when uvlo is on and ic stops operation the out terminal becomes low and cuts off the output. the current consumption of the ic d e c r e a s e s t o 8 0 a o r l e s s . (10) output circuit portion the output portion is of push-pull circuit and can directly drive the mosfet. the peak current of the output portion is 1.0a maximum for sink and 0.5a maximum for source. fig.11 when the switching frequency is lower than the maximum frequency fmax fig.12 when the switching frequency is limited to the maximum frequency fmax fig.13 vds waveform at turn on (with adequate rtzc) fig.14 vds waveform at turn on (with inadequate rtzc) t 1/fmax tzcd mosfet vds inductor current vds t= 1/fmax tzcd mosfet vds inductor current vds tzcd(rtzc m mosfet vds vds tzcd (with adequate rtzc) tzcd rtzc tzcd(rtzc mosfet vds vds tzcd (rtzc is too small) tzcd (rtzc is too large)
an-016e rev.1.2 april-2011 16 fa5590n,FA5591n fuji electric co., ltd. http://www.fujielectric.co.jp/products/semiconductor/ 11. description of use for each pin (1) terminal no. 1 (fb terminal) functions (i) input of feedback signal of output voltage setting (ii) detect short-circuit of fb terminal (iii) detect output overvoltage application (i) feedback signal input - wiring connect the node between voltage dividing resistors for setting output voltage. - operation the output voltage vout of pfc is controlled so that fb voltage matches the internal reference voltage (2.5v). to detect fb terminal opening, pull-up current (ipullup) is supplied to the fb terminal. this current flows to gnd via r2. for this reason, resistance r1, r2 should be set in consideration of this current when the output voltage (vout) is set. vref1ripullup2rvrefvout ? ? ? ? )/( vref : reference voltage =2.5v(typ) ipullup : fb terminal pull-up current =1.8ua(typ) to prevent malfunction due to noise, capacitor c3 of 100pf~3300pf should be connected between the fb terminal and gnd. (ii) fb terminal short-circuit detection - wiring same as for the (i) feedback signal input - operation when the input voltage of the fb terminal becomes 0.3v or lower due to short-circuit of r2, the output of the comparator (sp) inverts to stop the output of the ic. (iii) output overvoltage detection - wiring same as for the (i) feedback signal input - operation normally the voltage of the fb terminal is 2.5v almost same as the reference voltage of the error amplifier. when the output voltage rises for some reason and the voltage of the fb terminal reaches the comparator reference voltage (1.09*vref), the output of the comparator (ovp) inverts to stop the out pulse. if the output voltage returns to the normal value, the out pulse resumes. (2) terminal no. 2 (comp terminal) function (i) phase compensation of internal erramp output application (i) phase compensation of internal erramp output - wiring connect c, r between comp terminal and gnd as shown in fig. 16. - operation connecting c, r to the comp terminal suppress ripple component at 2 times the frequency of the ac line that appears in the fb output. fig.15 fb pin circuit fig.16 comp pin circuit erramp 2 comp c4 c5 r3 pwm.comp 1 comp sp ovp erramp vref(2.5v) vthfb(0.3v) vsovp(1.09*vref) fb vout r1 r2 ramp osc vdovp(1.05*vref) 1.8ua short c3
an-016e rev.1.2 april-2011 17 fa5590n,FA5591n fuji electric co., ltd. http://www.fujielectric.co.jp/products/semiconductor/ (reference) example of application circuit c4=0.1uf c5=0.15uf r3=68k the above is a reference example, and it should be decided by sufficiently verifying with actual application circuit. (3) terminal no. 3 (rt terminal) functions (i) set maximum on time (ii) set maximum oscillation frequency application (i) set maximum on time on time ton in each switching cycle with input and output conditions is theoretically expressed by the following formula. input voltage (vrms): vac inductor (h): lp maximum output power (w): po e f f i c i e n c y : the maximum on time tonmax must be set equal to or more than the on time at minimum input voltage vac (min) at which the on time is maximum. in soft start, the maximum on time is limited to 80%, and therefore, the maximum on time should be set as shown by the following formula. (ii) set maximum oscillation frequency to improve the efficiency at light load, fa5590/91 limits swithching frequency at light load to fmax (hz). the maximum frequency fmax depends on the resistance connected between rt terminal and gnd. - wiring connect r5 between rt and gnd as shown in fig. 17. for the resistance dependency of the maximum on time and maximum oscillation frequency, see chapter 8. characteristic curve. the current sourced from the rt terminal changes depending on the r e s i s t a n c e c o n n e c t e d . w h e n r 5 i s r e l a t i v e l y l a r g e , f o r e x a m p l e , 8 2 k ? , the current is about 10ua. when the current is relatively small, it is recommended to connect a capacitor of about 0.01uf in parallel to the resistor to stabilize the rt voltage, as shown in the figure. (4) terminal no. 4 (rtzc terminal) function (i) set zero current detection delay time application (i) set zero current detection delay time select a resistance value so as to set such delay time that mosfet will turn on at the bottom of the vds waveform. (vds is almost 0v) - wiring connect r6 between rtzc terminal and gnd as shown in fig. 18. for the resistance dependency of the delay time, see chapter 8. characteristic curve. like the rt terminal as mentioned the previous section, the sourced current is small, and it is recommended to connect a capacitor of about 0.01uf in parallel to the resistor, as shown in the figure. fig.17 rt pin circuit fig.18 rtzc pin circuit ? ? ? ? ? 2 vac polp2 ton 80vac polp2 ton 2 .(min) max ? ? ? ? ? ? 3 2.5v(typ) ramp _osc c7 r5 4 2.5v(typ) delay c8 r6
an-016e rev.1.2 april-2011 18 fa5590n,FA5591n fuji electric co., ltd. http://www.fujielectric.co.jp/products/semiconductor/ (5) terminal no. 5 (is terminal) function (i) detect zero current through the inductor (ii) detect overcurrent and turn off out output application (i) detect the current value through the inductor the maximum threshold voltage vthis of the is terminal is -0.58v (max). the current detection resistance rs is set so that necessary current can be supplied for this vthis. with maximum output po (w) and minimum input voltage vac (min), the maximum value of peak current (ilp (max)) through the inductor can be approximately expressed by the following formula. (min) (max) vac po22 i lp ? ? ? ? ? t h e r e f o r e , t h e v a l u e o f r s ( ? ) i s d e t e r m i n e d a s f o l l o w s . (max)(max) . lplp this i 580 i v rs ? ? ? - wiring connect the current detection resistor rs between the source terminal (gnd) of mosfet and the minus lead of the input capacitor (c1). the voltage across rs is fed to the ic as the current/voltage conversion signal. - operation (i) the internal reference voltage and the internally divided voltage of the is terminal are inputted to the zcd comparator, and when the is terminal voltage becomes larger than -10mv, the comparator output inverts and turns on the out output. (ii) when the is terminal voltage becomes smaller than -0.6v, the comparator output signal inverts and turns off the out output. - additional explanation when mosfet turns on, the gate driving current of mosfet and surge current due to discharging the parasitic capacitors run to the current detection resistance rs. large surge current may cause malfunction following disturbed input current waveform. depending on the amperage of the surge current or timing, whisker-like pulse may be mixed in the turn-on portion of the out pulse of the ic. normally, therefore, a cr filter is connected as shown in fig.20. the cutoff frequency of this cr filter must be set sufficiently higher than the switching frequency so that it will not affect the normal operation. it is recommended to set this cutoff frequency to about 1~2mhz. ][2 mhz1 4r6c2 1 P ? ? ? ? since the threshold level is made through resistance dividing voltage as shown in fig.19, the input resistor r4 is recommended to be not higher t h a n 4 7 ? . the voltage rating of the is terminal is -5v. in case of an ordinary boosting circuit, rush current to charge the output smoothing capacitor c2 runs at the moment the ac input voltage is connected. this current may become far larger in comparison with the input current during normal operation. as a result, far larger voltage may also be applied to the is terminal than the ordinary case. in order to avoid damage, protective circuit must be taken in design so that voltage higher than -5v, absolute maximum rating, will not be applied to the is terminal even when such ac input voltage is connected. if voltage higher than the rating is predicted to be applied to the is terminal, use rush preventive circuit suppress rushing current or place zener diode shown in fig. 20 and fig. 21. fig.19 is pin circuit fig.20 is pin protection circuit (1) fig.21 is pin protection circuit (2) 5 l1 d1 c1 q1 c2 is 100mv ocp.comp zcd.comp rs 20mv c6 r4 1.4k 21.9k 46.7k 1.5v l1 d1 q1 rs 7 5 is gnd zd r4 c6 c2 l1 d1 q1 rs 7 5 is gnd zd r4 c6 c2
an-016e rev.1.2 april-2011 19 fa5590n,FA5591n fuji electric co., ltd. http://www.fujielectric.co.jp/products/semiconductor/ (6) terminal no. 6 (gnd terminal) function this voltage of gnd terminal is the reference for each portion of whole circuits. (7) terminal no. 7 (out terminal) function this drives mosfet. application - wiring connect it to the gate terminal of mosfet through resistance. - operation during the period when turn on mosfet, the output state is high, and the output voltage is almost vcc. during the period when turn off mosfet, the output state is low, and the output voltage is almost 0v. - additional explanation the gate resistor is connected to limit the current of the out terminal and prevent oscillation of the gate terminal voltage. the rating of the output current is 0.5a for source and 1a for sink. using the connections shown in fig. 23 and fig. 24, it is possible to independently set the gate driving current of turning on and off mosfet. (8) terminal no. 8 (vcc terminal) function (i) supply the power of ic. application - wiring connect the start up resistor r7 between vcc terminal and voltage line after rectifying from ac line, which supplies power before ic starts switching operation. in general application, the power is provided from the auxiliary winding of the transformer through d2 during operation. in some application, dc power supply can be connected. - operation in the application with out dc power supply to feed vcc terminal, the current through start up resistor r7 charges the smoothing capacitors c5 and c9, and when vcc voltage rises to the on threshold voltage of uvlo, the ic starts operating. before starting operation, it is necessary to supply current higher than 80ua (max), the startup current of the ic. during steady operation, the vcc is supplied from the auxiliary winding of the inductor. (fig. 27) when the supply voltage rises from zero, the operation starts at 9.6v (typ.) for fa5590 and 13v (typ.) for FA5591. if the supply voltage decreases after the operation starts, the operation stops at 9v (typ.) by uvlo for both ics. after ic stops operation due to uvlo, the out terminal is low state to cut off the output. additional explanation uvlo is preventive function to keep the circuit from malfunction when the supply voltage decreases. w i t h t h e s t a r t u p r e s i s t o r r 7 , i t i s n e c e s s a r y t o s u p p l y c u r r e n t o f 8 0 a o r higher, the startup current, until start operating, and the following formula must be satisfied. 6 10 80 (max)(min)2 7 ? ? ? ? ? vonvac r fig.24 out pin circuit(3) fig.22 out pin circuit(1) fig.23 out pin circuit(2) fig.25 vcc pin circuit(1) fig.26 vcc pin circuit(2) 6 7 8 out vcc gnd driver 6 7 8 out vcc gnd driver 6 7 8 out vcc gnd driver 8 vcc c5c9 c1 r7 d2 l1 8 vcc dc ? c5 c9 external dc power supply
an-016e rev.1.2 april-2011 20 fa5590n,FA5591n fuji electric co., ltd. http://www.fujielectric.co.jp/products/semiconductor/ von(max): low voltage on threshold voltage of uvlo fa5590 10.6v(max) FA5591 14v(max) the value of r7 expressed with the formula is, however, at least necessary and minimum condition to start the ic, and actually it should be decided considering the starting up time required for each application circuit. this starting up time must be examined by measuring in actual circuit operation. during the steady operation, vcc is supplied from the auxiliary winding of the transformer. but there is some time delay until the auxiliary winding voltage sufficiently rises after the ic starts switching operation. to prevent vcc from decreasing to the off threshold voltage of uvlo, it is necessary to decide the capacitance of the c5 connected to vcc. since this time delay differs depending on the circuit, it should be decided after checking with actual circuit it is also recommended to place the ceramic capacitor c9 (about 0.1uf) to remove switching noise. (9) minus voltage of each terminal in some cases, the voltage oscillation of vds just before mosfet turns on is applied to the out terminal through parasitic capacitors, etc. and minus voltage may be added to the out terminal. if this minus voltage is large, the parasitic element inside the ic is activated, and the ic may malfunction. if this minus voltage is expected to exceed -0.3v, schottky barrier diode should be connected between the out terminal and gnd. with the forward voltage of the schottky barrier diode, the minus voltage can be clamped. for other terminals as well, care should be taken so that minus voltage will not be applied in the same way. 12 advice for design (1) advice in pattern designing main power parts such as mosfet, inductor, and diode in the main switching circuit are operating with large voltage and current. for this reason, if the ic or wires of input signals are located close to these main power parts, malfunction may occur affected by noise generated there. special care should be taken to the following cases. (bad examples) - ic is placed under the main circuit parts such as inductor or just on the back side of the main circuit parts in case of a double-sided board. (fig. 29) - ic is placed just beside the inductor, mosfet or diode. (fig. 30) - signal wires are placed under the inductor or near mosfet or diode. (fig. 31) fig.30 bad example (2) fig.27 vcc voltage at startup fig.28 protection circuit of out pin against the negative voltage out sbd 7 uvlo on uvlo off a R vcc r g t uvlo off vcc must not drop below uvlo off auxiliary winding voltage time t ( Y ic ic is placed under the inductor mosfet ic ic is placed just beside the inductor,mosfet mosfet ? ^ signal wires are placed under the inductor or near mosfet fig.31 bad example (3) fig.29 bad example (1)
an-016e rev.1.2 april-2011 21 fa5590n,FA5591n fuji electric co., ltd. http://www.fujielectric.co.jp/products/semiconductor/ (2) example of gnd wiring around ic (note) this wiring example is to make users understand the idea of gnd wiring. the occurrence conditions of noise and malfunction are different depending on each application circuit, and it is not to guarantee that all application circuit will normally operate even if you use this wiring example (fig. 32). 13 example of application circuit fig.32 good example of gnd wiring around ic fig.33 bad example of gnd wiring around ic fb comp rt rtzc vcc out gnd is fa5590 /FA5591 fbcomprtrtzc vccoutgndis fa5590 /FA5591 l101 th101 d101 c201 l201 r207 d204 ic201 c210 85 to 264vac 5d22 600v25a 1 175h 150 22 FA5591 620k 390v 200w fb comp rt rtzc vcc out gnd is 1000p vcc gnd j101 j201 l102 f101 6.3a r101 r102 r103 c 1 0 1 zt101 c102 c103 c104 c105 c106 d201 r215 r216 r217 r218 r219 vr201 c202 620k 620k 680k 16k 220u q201 r208 r209 d203 47k c211 56u r214 100k c209 0.1u r201 0.068 r213 47 c208 2200p r212 20k c207 0.01u r211 51k c212 0.01u 0.1u c205 c206 0.15u r210 68k 510k 510k 510k 1000p 1000p 0 . 4 7 u 0.47u 2200p 2200p j202 d205 1 3 1 4 2 1 l n gnd era91-02 fmh21n50es yg952s6rp

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